WC
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⚡ Extreme Wear

Teradur Tech™
WC

Tungsten Carbide Composite Overlay

"For the most punishing applications where only the hardest materials survive."

Key Specifications
Hardness
60–65 HRC
Surface HRC
Carbide %
>50%
Volume fraction
WC Hardness
0+ HRC
WC particle HRC
Min Thickness
6mm (3+3)
Base + overlay
Product Overview

What is Teradur Tech™ WC?

  • Teradur Tech™ WC is our highest-performance overlay, engineered for the most punishing applications where only the hardest materials survive. It provides unmatched resistance to cutting, gouging, and high-stress abrasion by embedding tungsten carbide particles rated at 70+ HRC — metallurgically bonded within a chromium carbide matrix.

Unlike standard chromium carbide overlays, the WC formulation introduces a secondary network of extremely hard tungsten carbide phases. These particles are harder than virtually any abrasive material encountered in bulk handling, creating a surface that outlasts conventional overlays by multiples in severe service conditions.

Ideal For
High-stress gouging Coarse angular abrasives Crusher liners Rock & ore handling Cutting wear Bucket & shovel lips Primary chutes
Availability
Thickness from 6mm (3+3) to custom maximum
Available in standard and custom plate sizes
Cut-to-size and pre-fabricated shapes available
Compatible with Teradur Hardflow piping system
Technical Specifications

Full Chemistry & Properties.

All values represent the controlled range achieved through our advanced manufacturing process. Actual batch reports available on request.

Element / PropertySymbolRange / ValueRole in Performance
Carbide Volume Fraction >50% Primary wear-resistant phase density
Carbon C 3–5% Carbide formation and matrix hardness
Chromium Cr 20–28% Chromium carbide matrix, corrosion resistance
Manganese Mn 1–2% Matrix toughness and deoxidation
Silicon Si 1–3% Fluidity control and oxidation resistance
Tungsten W 2–4.5% Secondary WC hard phase
Surface Hardness HRC 60–65 HRC As-deposited overlay surface hardness
WC Particle Hardness HRC 70+ HRC Individual tungsten carbide particle hardness
The Science

How It Protects.

01
Dual Hard Phase Network

Both chromium carbides and tungsten carbide particles are distributed throughout the overlay matrix, creating two independent layers of wear resistance that must both be penetrated before the base plate is reached.

02
Metallurgical Bonding

WC particles are metallurgically bonded within the chromium carbide matrix during deposition — not simply mixed in. This prevents particle pull-out, a common failure mode in lesser composite plates.

03
Controlled Crack Morphology

Stress relief cracks are controlled to be fine and evenly distributed, preventing catastrophic delamination under impact.

Where It's Used

Industries & Applications.

Mining
Crusher wear plates, chute liners, bucket lips, transfer points handling coarse ore and rock
🏗
Steel & Iron
Sinter crusher liners, ore chutes, pellet handling equipment in primary crushing stages
🏭
Cement
Raw mill liners, clinker crusher plates, high-impact zones in pre-heater towers
🚢
Ports & Terminals
Ship unloader bucket lips, stacker-reclaimer boom liners, hopper liners for coarse bulk cargo
Next Step

Is Teradur Tech™ WC Right for Your Application?

Our technical team will review your specific wear environment and confirm whether WC is the right choice — or recommend a more cost-effective alternative if it is.