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🔧 Specialty Solution

Teradur Precision
Rails™

Custom-Engineered Rails for Sintering & Induration Lines

"Precision-engineered rails that keep your sintering and induration lines running — shift after shift, year after year."

Key Specifications
Hardness
Custom per spec
Surface HRC
Carbide %
N/A — heat-stable alloy steel
Volume fraction
Min Thickness
Custom per application
Base + overlay
Product Overview

What is Teradur Precision Rails™?

Teradur Precision Rails™ are custom-engineered replacement and OEM rails designed specifically for sintering and induration agglomeration lines in iron ore processing and steel production. These are not standard structural rails — they are precision components manufactured to exacting dimensional tolerances from heat-stable alloy steels selected for the specific thermal and mechanical demands of the application.

Sintering and pelletising lines subject their rails to a uniquely demanding combination of sustained high temperatures, cyclic thermal loading, heavy rolling loads from pallet cars and grate cars, and continuous abrasion from scale and fine ore. Standard rails fail prematurely under these conditions. Teradur Precision Rails™ are engineered from the outset for this environment.

Each rail is manufactured with integrated features including lugs, bolt patterns, alignment features, and expansion joints — engineered to the customer’s existing equipment footprint for OEM replacement or retrofit installation.

Ideal For
Sinter strand rails Pelletising line grate rails Induration machine rails High temperature rail applications OEM rail replacement Retrofit rail upgrades Pallet car guide rails Travelling grate components
Availability
Fully custom-engineered to customer specifications
OEM replacement and retrofit configurations available
Integrated lugs, bolt patterns, and alignment features
Expansion joints engineered into rail design
Lead time subject to engineering and fabrication schedule — consult technical team
Technical Specifications

Full Chemistry & Properties.

Teradur Precision Rails™ are manufactured from heat-stable alloy steels specified per application. Material selection is based on operating temperature, load profile, and line speed. Contact our technical team for a specification sheet.

Element / PropertySymbolRange / ValueRole in Performance
Material Heat-stable alloy steel Selected per operating temperature and load
Operating Temperature Up to 1000°C+ Depends on alloy specification
Dimensional Tolerance Precision machined Matched to OEM or customer drawing
Integrated Features Lugs, bolt patterns, alignment features, expansion joints Engineered per application
Configuration OEM replacement or retrofit Both configurations available
The Science

How It Protects.

01
Alloy Steel Selection

Rail material is selected based on the specific operating temperature, cyclic thermal load, and mechanical load profile of the sintering or induration line. Heat-stable alloy steels are specified to maintain dimensional stability and mechanical properties throughout the operating cycle.

02
Integrated Engineering

Unlike off-the-shelf rails, Teradur Precision Rails™ incorporate lugs, bolt patterns, alignment features, and expansion joints as integral design elements — eliminating field fabrication and ensuring correct installation geometry from the first shift.

03
OEM and Retrofit Compatibility

Rails are manufactured to the customer's existing equipment drawings for direct OEM replacement, or to a new design developed by our engineering team for retrofit upgrades where the original rail has been discontinued or redesigned.

Where It's Used

Industries & Applications.

🏗
Iron Ore Sintering
Sinter strand pallet car rails, windbox sealing rails, and guide rails in iron ore sintering plants in integrated steel mills
⚙️
Pelletising Lines
Travelling grate rails, burner hood sealing rails, and pallet car guide tracks in iron ore pelletising and induration plants
🌡️
High Temperature Conveying
Rail components in any high-temperature bulk material conveying system requiring dimensional precision and thermal stability
🔧
OEM & Retrofit
Replacement rails for existing sintering and induration equipment where original components are worn, discontinued, or being upgraded
Next Step

Need Replacement or Retrofit Rails for Your Sintering Line?

Send us your existing rail drawing or equipment make and model. Our engineering team will develop a specification and provide a detailed proposal within 5 working days